
Ed Kemmerling Lean Transformation Expert
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Success with Naval Air…
NAVAL AIR DEPOT (Jacksonville, FL)
Improved P-3
Aircraft Delivery (Results published in The Toyota Way Field
book, Chapter
5,· by
Dr. Jeffrey K. Liker and David Meier)
>Improved
Aircraft Repair Process.
>
20% reduction in WIP
> Improved turn around time
> Reduced Cost
>Co-Authored Depot Production System
Manual
>Implemented an effective Lean Assessment
Process
CHERRY
POINT DEPOT (Havelock, NC)
>Achieved Shingo Award
> Implemented Strategic Policy Deployment
(Hoshin Planning )
> Implemented Effective 5-S Assessment
Success with Corporate Systems ...
Over
30
Years of Manufacturing Experience with
FORD MOTOR COMPANY
Managed, Developed, and Enhanced the Ford
Production System.
>Aligned
Lean Implementation for all
Ford Plants Worldwide
>Managed Plant
Assessments Worldwide
>Coached
Plant Leadership Cultural Transformation
Operational Leadership Experience
>Transformed the largest SPM/PM Aluminum Casting Plant in
the
world from worst to benchmark in less than
two years
CATERPILLAR (Aurora, IL)
>Improved
Production System Rating by
50%
in less
than 1
year
>Developed
a Supervisor/Leadership Engagement Process
>Implemented many floor Kaizens
ART VAN
Furniture (Warren, MI)
>Implemented
Many floor Kaizens
> Reduced
Annual Operating Costs By > $200,000
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